Machine Analyser® reads directly from your ELAU PacDrive controller – root cause, remedy and machine health. Straight to your browser.
✓ Instant Cause & Remedy
✓ Read-only connection – zero machine risk
✓ Cloud or 100% offline – no IT sign-off
✓ Live under 24hrs – less than a coffee a day
Skill gaps, supply chain delays, and legacy hardware mean every unplanned stop costs more than the last. The data is unambiguous — and the cost lands directly on your factory floor.
The REAL cost of one hour of unplanned downtime.
Minutes of prevented downtime pays for the whole year.
Average incident duration – up from 49 minutes
Zero machine risk. Read-only. Nothing changes.
Traditional maintenance relies on guesswork. Machine Analyser gives every team on site the tools to react faster, plan smarter and monitor continuously — all from your existing PLC data.
Don’t waste valuable minutes hunting for the right cable. Get the first-out fault and specific remedy delivered to your phone the moment the line stops — exact axis, exact cause, exact fix.
Shift from reactive firefighting to planned maintenance. Use live machine health data and past error patterns to schedule work before the controller triggers an unplanned stop.
Automated hardware inventory and obsolescence alerts ensure the right ELAU spare is always in stock before you need it — not after the machine has stopped and the line is already waiting.
The practical difference between a line that restarts in minutes and one that’s down for hours.
WITHOUT MACHINE ANALYSER
Reactive: Arrive at the machine with a laptop and cable.Guesswork: Swapping parts to find the failure.Blind: Fault history is often lost after a reset.Siloed: Stores doesn’t know what parts you’ve used.Expensive: High OEM fees and lost production.
WITH MACHINE ANALYSER
✓ Instant: Open any browser to see the live root cause.
✓ Precision: Specific ELAU remedies for every error code.
✓ Aware: 500msg pre-fault event logging is always saved.
✓ Holistic: Automated inventory syncs with your fix.
✓ Affordable: Costs less than a daily cup of coffee.
From the engineer diagnosing a 3am fault to the finance director justifying the budget – Machine Analyser gives every role exactly what they need from your existing PLC data.
Give your site engineers the intelligence they need.
From working blind on ELAU PacDrive equipment to 24/7 machine intelligence that helps minimise downtime.
Learn more →
See what’s happening on every machine, every site, in real-time. Optimise maintenance, identify training needs, and prevent failures before they impact production.
Learn more →
Order the right parts, at the right time, based on actual machine condition – not guesswork. Eliminate emergency purchases and optimise your inventory.
Learn more →
Pay-as-you-go /monthly subscription eliminates CapEx. Works online and offline. One prevented breakdown pays for years. Measurable KPIs from day one.
Learn more →
No rip-and-replace. No lengthy IT project. No sensors to install. Machine Analyser connects directly to your PLCs and delivers insight from day one.
Step 01
Plug directly into your PLC via your existing network — IPC, Windows VM, or locally hosted. Read-only by design. Zero impact on machine performance or cycle time.
Step 02
Cloud or 100% offline — no IT sign-off required. Continuous PLC data tracking. Learns patterns, flags anomalies, and logs every event with 24/7 coverage.
Step 03
Turn insights into action. Trigger-based alerts, root cause analysis, pattern recognition. DMC engineers work alongside you to turn data into reduced downtime.
PLATFORM FEATURES
From the moment an alarm fires to the day you plan your next shutdown – Machine Analyser has a module built for that exact moment.
Traditional maintenance relies on guesswork. Machine Analyser gives every team on site the tools to react faster, plan smarter and monitor continuously — all from your existing PLC data.
Machine Analyser has completely changed how we respond to breakdowns. What used to take hours of PLC searching now takes minutes. We identified a recurring drive fault pattern we'd never spotted before.
Implementation was done in a single day with zero disruption. Within the first week we'd used the fault history to resolve an intermittent issue that had been costing us for months.
One prevented breakdown covered years of the subscription. The ROI was not a projection — it was a number we could point to. That made the renewal conversation very straightforward.
We manage multiple PacDrive lines across two sites. Getting this kind of visibility from the controller itself — not sensors, not guesswork — was something I'd been asking for years. DMC understood what engineers actually need.
These aren’t curiosity questions. They’re buying blockers. Here are the definitive answers.
No. Your motion control and machine logic remain 100% unaffected.
Machine Analyser uses a passive, asynchronous communication driver. It is architected to operate as a low-priority background task — ensuring your motion control and machine logic execution are completely unaffected. We monitor the heartbeat. We don't interrupt it.
Zero hardware required — ever.
Zero hardware required. Machine Analyser extracts high-resolution data — including I²T thermal data and specific fault sequences — directly from your existing ELAU PacDrive controllers via your current network infrastructure. Nothing is installed on or near the machine.
Outbound-only. No inbound ports. Your network stays dark.
Data is encrypted before leaving your network. Critically, the connection is outbound-only. Machine Analyser does not require any inbound ports to be opened — meaning your internal network remains invisible to the outside world.
Yes. Full Local Sovereignty deployment available.
While we offer Azure-backed cloud scalability, we provide a Local Sovereignty deployment — 100% on-premise hosting on your internal SQL servers. Data never leaves your facility. Full platform functionality is retained.
Zero data loss — store-and-forward logic handles it automatically.
Our Hybrid Sync technology uses store-and-forward logic. If the connection is interrupted, data is buffered locally at the source and automatically resynced once connectivity is restored. Zero data loss, even during extended network outages.
No. Strictly read-only by design — not policy.
The communication layer is strictly read-only by design. There is no programmatic path within the software to write, modify or force any PLC variables or code. This is an architectural constraint — not a setting that could be changed or overridden.
Join the factories using Machine Analyser to master their production data.
No lengthy contracts · No hardware required · Up and running in under a day
